This is the ONLY place to get extremely DETAILED Instructional Videos on
How To Build a Custom Harley Motorcycle Bike In A Box Kit!

 

HOW TO BUILD A CHOPPER, THE DETAILS!

We show you how to build a chopper by showing you the installation of EVERY PART!


You will also understand how the parts work and fit in your stock Harley. A chopper is essentially an exotic stock Harley.

We show you the little details you need to know in learning how to build a chopper, and how to work on your stock bike.

You can't learn how to build a chopper without getting an advanced professional level of knowledge in a hurry. Thus, the amount of detail we give you is huge.

We show you:

EVERY nut and bolt.
EVERY electrical wire.
EVERY oil hose.
EVERY clutch plate.
EVERY primary component on a chain driven wet clutch primary.

EVERY part in an S&S Carb Kit.
EVERY part on the ENTIRE MOTORCYCLE!

HERE ARE MORE DETAILS WE COVER AS YOU LEARN HOW TO BUILD A CHOPPER:

WE COVER INSTALL OF A 3 INCH OPEN BELT DRIVE PRIMARY ON AN ADDITIONAL DVD THAT YOU CAN PURCHASE.

The how to build a chopper instructions with these videos is like big game hunting in a zoo or painting by numbers! You just copy what we teach you.

Guys, we even cover install of the fuel petcock, the exhaust port crush gaskets, and we fire up the motorcycle as a result of the EXACT assembly we show you on the DVD'S. You can't go wrong!

You will learn how to build a chopper with MANY SERIOUS TIPS that will keep you out of a lot of trouble.

Buy The 6 Volume Chopper Assembly Videos Now!

We also instruct you in ALL BOLT SIZES for every single major assembly bolt you will use on the bike. Bolt lengths! Bolt diameters! Bolt thread pitch! Bolt grades!

When you see "ONLY WE TEACH THIS" under an assembly procedure, it means we are the ONLY video company to cover that assembly procedure!

We give you ALL TORQUE SPECS on the video as we build the motorcycle. ONLY WE TEACH THIS!

You will learn about all the tools you will need to build your motorcycle AND we cover in detail ALL the SPECIAL ASSEMBLY TOOLS you will need as we install those special parts on the motorcycle. ONLY WE TEACH THIS!

You will assemble the SWINGARM & SHOCKS onto the frame (for those of you not using a rigid frame).

GET THE VIDEOS - CLICK HERE!

You'll learn to INSTALL AND ALIGN THE ENGINE & TRANSMISSION so you don't tear up your drive train!

You will learn to SHIM THE ENGINE AND TRANSMISSION so you don't end up with a broken inner primary cover! ONLY WE TEACH THIS!

You will learn to install the FRONT DRIVE SPROCKET with a special tool from JIMS performance! ONLY WE TEACH THIS!

You will learn TOTAL PRIMARY DRIVE ASSEMBLY AND ALIGNMENT OF THE PRIMARY COMPONENTS so your primary drive runs straight!

You will learn FRONT FORK AND FRONT END ASSEMBLY with detailed coverage of triple tree parts! ONLY WE TEACH THIS!


You will learn how to install BRAKE CALIPERS, properly SHIM T
HE BRAKES and, BLEED BRAKES in a way that does not take you all day!

You will learn detailed BRAKE LINE FABRICATION of both front and rear brake lines! ONLY WE TEACH THIS!

You will learn proper WHEEL INSTALLATION and all COMPONENTS OF THE FRONT AND REAR AXLES, as well as BEARING END PLAY ISSUES, that will keep you from burning out your bearings! ONLY WE TEACH THIS!

You'll learn how to assemble FORWARD CONTROLS! ONLY WE TEACH THIS!

You will learn to SET PROPER REAR BELT TENSION.

You will learn SHEET METAL installation such as oil tank, gas tank and fenders.

DVD CONTENT DESCRIPTIONS:

Each Volume averages 1 hour of run time.

Volume 1 –  Tools, frame, engine & transmission install, charging system, inner primary cover bearings, torque specs, tips.

Volume 2 – Front drive pulley, special tools, align engine & tranny, engine & tranny shimming, install swing arm & shocks, fork clamps, torque specs, tips.

Volume 3 – Fork tube assembly, fork install, front wheel & axle, rear wheel & axle, sheet metal, tail light wiring, torque specs, tips.

Volume 4 – Gas tank, handlebars, regulator, rotor, inner primary cover, starter, primary components, primary alignment, clutch assembly, torque specs, tips.

Volume 5 – Loctite, clutch ramp & coupler, clutch cable, clutch adjustment, outer primary cover, oil tank, oil lines, front brake calipers & shimming, rear brake clipers & shimming, brake lines, torque specs, tips.

Volume 6 – Forward controls, brake bleeding, how to set up an S&S  carburetor, throttle cables, coil, ignition, ignition wires, chopper wiring harness, fuel petcock, torque specs, start up the bike, tips.
  

 

 


 

You will learn CLUTCH BASKET assembly, clutch CABLE assembly, clutch RAMP & COUPLER install, clutch ROD install, and clutch ADJUSTMENT! ONLY WE TEACH THIS!

WE TEACH YOU HOW TO WIRE A CUSTOM MOTORCYCLE WITH 2 DIFFERENT WIRING HARNESSES!

FIRST: You will learn in detail HOW TO WIRE A BIKE with a center post mounted CHOPPER wiring harness. We show you how to hook up every single wire on this harness!! We also go over the schematic!! YOU CAN ONLY GET THIS ON OUR VIDEOS!!!!

SECOND: You will ALSO learn in detail HOW TO WIRE A CUSTOM MOTORCYCLE with a FAT BOB split tank style wiring harness that includes turn signals and engine indicator lights. We go over the schematic in detail and show you all wiring locations!! YOU CAN ONLY GET THIS ON OUR VIDEOS!!!!

You will learn how to install the IGNITION SYSTEM COMPONENTS so you don't get electrical shorts and burn up your ignition. We cover the IGNITION MODULE and how to hook up the ignition wires to the COIL! ONLY WE TEACH THIS!

You will LEARN WHERE ALL OIL HOSES GO so you don't fit them up wrong and have oil gushing out all over your driveway!
ONLY WE TEACH THIS!

You will learn how to ASSEMBLE AND SET UP AN S&S CARBURETOR, along with detailed installation of the intake manifold! ONLY WE TEACH THIS!

You will learn all about serious do's and don'ts when using LOCTITE! ONLY WE TEACH THIS!

AND YOU WILL LEARN MUCH, MUCH MORE that we don't have room to list here!

PLEASE GO TO OUR PHOTO GALLERY TO VIEW DIGITAL PHOTOS OF THE MANY PARTS AND STAGES OF ASSEMBLY WE COVER ON OUR VIDEOS!!!


You need these videos if you need to learn how to build a custom chopper from scratch.

You can assemble a parts list from our videos instead of being overwhelmed and confused by the many parts choices in huge aftermarket catalogues!

This alone will save you MANY hours of time in selecting parts. The right parts. (It's that "parts list" nightmare that every scratch builder faces one time or another!)


You need these videos if you need to know how to build a custom motorcycle kit such as a Custom Chrome HR3 kit, an Ultima Build-A-Bike Kit, or how to build a Bike In a Box.


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Chopper Assembly Videos
233 Illinois Avenue
Westerville, OH 43081
614-882-5975
chuck@chopperassemblyvideos.com

Copyright 2008  Chopper Assembly Videos

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